The key purpose of this role is to facilitate continuous improvement in plant reliability through TPM development and maintenance/ MEO/Project planning.
Key Roles and Responsibilities:
Maintenance Scheduling
- Using the maintenance planning system, generate the routine maintenance schedules
- This should include required cleaning, lubrication and inspection tasks and supporting ATO processes
- Allocate & plan resources including spare parts ordering to the schedules and generate works orders where these are indicated
- Communicate the schedules to the production, engineering and other support teams and resolve work and resource allocation problems
- Verify that routine maintenance schedules are being completed and that shift teams are completing autonomous maintenance tasks assigned to them
- Complete all administration and maintenance systems tasks required supporting the management of routine maintenance schedules
- Provide feedback on the efficiency of routine maintenance tasks to the shift and engineering teams, and highlight non-compliance and problems that need to be addressed
- Provide feedback on the efficiency of routine maintenance tasks to the shift and engineering teams, and highlight non-compliance and problems that need to be addressed
- Enforce the 10-day maintenance planning cycle where applicable as per MBP
Maintenance Systems Management
- Where necessary, take part in the commissioning of new maintenance systems, or changes to the current maintenance system using the PM review process
- Manage the maintenance systems, ensuring operational and data integrity and correct use of the system
- Plan required maintenance work using the maintenance system, generating the required schedules and associated works orders
Packaging Maintenance Planner
- Generate required maintenance reports, including SAP reports and communicate to key stakeholders routinely
- Capture required data on the maintenance systems
- Data must be verified for accuracy and completeness on the CMMS
- Conduct analysis (System analysis and L&W) on maintenance data to identify failure modes and root causes of maintenance problems, and to identify problems timeously
- Where analysis of maintenance data indicates a need to carry out work, this information must be communicated to the engineering team and included in the planned maintenance schedules
Maintenance Planning
- Facilitate and lead the planned maintenance pre-meeting effectively
- Work required, problems to be addressed and resource requirements must be discussed and planned
- Plan all required work on the planned maintenance schedule
- Ad hoc tasks should be included and prioritized and relevant works requests generated
- Determine resource requirements to complete work and assign tasks to specific resources
- Interaction with Maintenance controller to obtain resources may be required
- Create spares reservations and facilitate ordering of the necessary spare parts
- Review safety requirements of tasks that are planned and ensure the necessary safety requirements are met
- Partake in planned maintenance period in support of maintenance team and assist with problem solving, work prioritization and resource re-allocation
- Reschedule incomplete work to the next planned maintenance period and capture all required information from planned maintenance period on the maintenance systems
- Facilitate and lead the maintenance the dynamic tracking meetings on maintenance days ensure Problems encountered are resolved and drive start up times with the Team leader and Controller
- Facilitate and lead the maintenance postmortems. Problems encountered, opportunities identified and lessons learned should be discussed and update required reports
- Develop and optimize LTP, MTP, and STP to improve plant reliability and performance
Problem Solving
- Where problems have occurred during routine and planned maintenance activities, apply the correct problem-solving approach to resolve
- Where required, call in additional resources to assist in problem solving or escalate to engineer for direction
- Assist fellow team members to resolve problems on request
- Take part, as functional expert, in FFA’s on request
Key Attributes and Competencies:
- Proven experience in applying technical knowledge and principles Solid understanding of Packaging principles and processes
- Good all-round knowledge of manufacturing and maintenance processes
- Demonstrated knowledge of SHE policies and procedures
- Provide feedback on the efficiency of routine maintenance tasks to the shift and engineering teams, and highlight non-compliance and problems that need to be addressed
- Ability to drive performance through People
- Leadership ability
- Good interpersonal and communication skills
- High level of resilience and ability to operate in a high-pressure environment.
- Ability to facilitate problem solving in a team forum
Minimum Requirements:
- Diploma in Engineering (Mechanical/Electrical) or equivalent and trade tested
- 3 to 5 years production Engineering experience with 3 years in supervisory level
- Knowledge of Brewing and Packaging plant will be an advantage
- PC literate (Proficiency in Microsoft office applications including Microsoft projects)
- Knowledge of SAP System is mandatory.
Additional Information:
•Band VII
SAB is an equal opportunity employer, and all appointments will be mad in line with SAB employment equity plan and talent requirements.
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