SAB Newlands Brewery

The key purpose of this role is to facilitate continuous improvement in plant reliability through TPM development and maintenance/ MEO/Project planning.

Key Roles and Responsibilities:

Maintenance Scheduling

  • Using the maintenance planning system, generate the routine maintenance schedules
  • This should include required cleaning, lubrication and inspection tasks and supporting ATO processes
  • Allocate & plan resources including spare parts ordering to the schedules and generate works orders where these are indicated
  • Communicate the schedules to the production, engineering and other support teams and resolve work and resource allocation problems
  • Verify that routine maintenance schedules are being completed and that shift teams are completing autonomous maintenance tasks assigned to them
  • Complete all administration and maintenance systems tasks required supporting the management of routine maintenance schedules
  • Provide feedback on the efficiency of routine maintenance tasks to the shift and engineering teams, and highlight non-compliance and problems that need to be addressed
  • Provide feedback on the efficiency of routine maintenance tasks to the shift and engineering teams, and highlight non-compliance and problems that need to be addressed
  • Enforce the 10-day maintenance planning cycle where applicable as per MBP

Maintenance Systems Management

  • Where necessary, take part in the commissioning of new maintenance systems, or changes to the current maintenance system using the PM review process
  • Manage the maintenance systems, ensuring operational and data integrity and correct use of the system
  • Plan required maintenance work using the maintenance system, generating the required schedules and associated works orders

Packaging Maintenance Planner

  • Generate required maintenance reports, including SAP reports and communicate to key stakeholders routinely
  • Capture required data on the maintenance systems
  • Data must be verified for accuracy and completeness on the CMMS
  • Conduct analysis (System analysis and L&W) on maintenance data to identify failure modes and root causes of maintenance problems, and to identify problems timeously
  • Where analysis of maintenance data indicates a need to carry out work, this information must be communicated to the engineering team and included in the planned maintenance schedules

Maintenance Planning

  • Facilitate and lead the planned maintenance pre-meeting effectively
  • Work required, problems to be addressed and resource requirements must be discussed and planned
  • Plan all required work on the planned maintenance schedule
  • Ad hoc tasks should be included and prioritized and relevant works requests generated
  • Determine resource requirements to complete work and assign tasks to specific resources
  • Interaction with Maintenance controller to obtain resources may be required
  • Create spares reservations and facilitate ordering of the necessary spare parts
  • Review safety requirements of tasks that are planned and ensure the necessary safety requirements are met
  • Partake in planned maintenance period in support of maintenance team and assist with problem solving, work prioritization and resource re-allocation
  • Reschedule incomplete work to the next planned maintenance period and capture all required information from planned maintenance period on the maintenance systems
  • Facilitate and lead the maintenance the dynamic tracking meetings on maintenance days ensure Problems encountered are resolved and drive start up times with the Team leader and Controller
  • Facilitate and lead the maintenance postmortems. Problems encountered, opportunities identified and lessons learned should be discussed and update required reports
  • Develop and optimize LTP, MTP, and STP to improve plant reliability and performance

Problem Solving

  • Where problems have occurred during routine and planned maintenance activities, apply the correct problem-solving approach to resolve
  • Where required, call in additional resources to assist in problem solving or escalate to engineer for direction
  • Assist fellow team members to resolve problems on request
  • Take part, as functional expert, in FFA’s on request

Key Attributes and Competencies:

  • Proven experience in applying technical knowledge and principles Solid understanding of Packaging principles and processes
  • Good all-round knowledge of manufacturing and maintenance processes
  • Demonstrated knowledge of SHE policies and procedures
  • Provide feedback on the efficiency of routine maintenance tasks to the shift and engineering teams, and highlight non-compliance and problems that need to be addressed
  • Ability to drive performance through People
  • Leadership ability
  • Good interpersonal and communication skills
  • High level of resilience and ability to operate in a high-pressure environment.
  • Ability to facilitate problem solving in a team forum

Minimum Requirements:

  • Diploma in Engineering (Mechanical/Electrical) or equivalent and trade tested
  • 3 to 5 years production Engineering experience with 3 years in supervisory level
  • Knowledge of Brewing and Packaging plant will be an advantage
  • PC literate (Proficiency in Microsoft office applications including Microsoft projects)
  • Knowledge of SAP System is mandatory.

Additional Information:

Band VII

SAB is an equal opportunity employer, and all appointments will be mad in line with SAB employment equity plan and talent requirements.

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